Pipe Bookcase

May 8, 2021 |  Tags:  diy   woodwork   pipe  

Summary:

The Pipe Bookcase is an industrial modern metal pipe and wooden board bookcase. I needed to make more room without relocating and the best way to do that was to build vertically. The Pipe Bookcase was built to be big and sturdy. I fear the day should I ever need to relocate.

Step 1: Materials + Tools

Prime Doug Fir 1/2 x 12 nippl 1/2 flange dark walnut wood stain

Materials: All pipe is 1/2" from Home Depot

Orbit sander Wiping cloths

Tools:

Step 2: Clean the Pipes

Follow Lowe's Instructional Video below on how to clean your metal pipes. Begin by donning thick rubber gloves.

  1. Use the putty knife to remove any stickers.
  2. Use mineral spirits and scrub sponge to remove sticker residue.
  3. Use the 5 gallon bucket to soak your pipes in ~0.5 cup trisodium phosphate / 2 gallons of water. Then scrub with scrubber pad to remove grease.

Step 3: Connect the Pipes

Each pipe gets two flanges. For a level shelf you want each flange-pipe-flange stack to be as close as possible in length. I made a few loosely connected stacks and measured their lengths to find an agreeable length of 12.4375" for the short stacks and 24.3125" for the long stacks. With lengths determined, connect the flanges using seal tape for a tight fit. Measure, adjust, repeat.

I left my pipe unfinished for greater contrast with the dark wood. Still, to help protect against the elements, I sprayed my pipes with concrete sealer.

Flange-pipe-flange stacks

Step 4: Decide on Style

Follow the instructions on Handyman and divide the test board into different sections. Each section receives a different style combination. I wanted a dark walnut style to contrast with the bright metal pipes. I decided on the following: orbital sander, 1 part seal mixed with 1 part water, lightly hand sanded with 220 grit sand paper, dark walnut stain, dark walnut oil, and polyurethane. The orbital sander smoothens the rough Doug Fir. The seal creates an even surface so the stain won't look blotchy. Lightly sanding by hand removes some of the seal for a deeper stain. Dark walnut oil adds a little color and shine. Polyurethane creates a protective coating.

Raw test board Test board

Step 5: Style the Boards

With your style combination in mind, style your remaining boards accordingly.

Orbital sand board Seal board Hand sand board Stain board Oil board Polyurethane board

Step 6: Assemble the Bookcase

Follow the below AutoCAD drawing, minus the top shelf, to assemble your bookcase. The top shelf would have been too high. I placed each flange-pipe-flange stack 0.5" from the board edge. Use the screwdriver to set each screw. Once set, use the drill to finish fastening.

AutoCAD drawing Flange placement Shelf 1 Shelf 2 Shelf 3 Shelf 4

The second to last shelf, I came across a problem. The wooden board was warped. This was further amplified by the pipes. Using an old pair of jeans and another pipe, I slowly drew the pipes into alignment.

Blue jeans Shelf 5

Step 7: Enjoy

Populate your bookcase with books and things.

Populated bookcase

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